熱門關(guān)鍵詞: 光伏太陽能板天窗 防水光伏太陽能電池板 U玻璃光伏太陽能電池板
2020年12月9日,天合光能義烏210超級工廠揭開神秘面紗,必須要說,國內(nèi)的工廠越來越會宣傳了,看上去高大上: 目前,天合光能已經(jīng)在浙江義烏、江蘇宿遷、江蘇鹽城建設(shè)三大210超級工廠。2020年底,天合光能210組件產(chǎn)能超過22GW,2021年在全球產(chǎn)能將超過50GW。這三大超級工廠孕育著中國光伏再次引領(lǐng)世界的強大力量,今天,就讓我們一起來探索天合光能210超級工廠內(nèi)部的秘密。 合光能義烏210超級工廠項目進展神速,僅用時112天就完成基建并引進設(shè)備。2020年7月29日,天合光能義烏生產(chǎn)基地一期4GW組件投產(chǎn)暨二期4GW組件奠基儀式舉行,這是全球第一個疊加了210mm尺寸硅片、電池及組件等多項創(chuàng)新技術(shù)的超高功率組件規(guī)?;a(chǎn)基地 ,基地的投產(chǎn)是天合光能發(fā)展歷史上的一個重要里程碑,也代表著行業(yè)發(fā)展的新高度。除了義烏,天合光能在宿遷也已建成210超級工廠。宿遷210組件廠總布局12GW,一、二期項目現(xiàn)已正常投產(chǎn);三期快速推進中,2020年底完成土建工程,2021年第一季度量產(chǎn)。天合光能海外的210超級工廠項目也在緊鑼密鼓地籌備中
210超級工廠內(nèi)聚合了天合光能多年精心研發(fā)儲備的大量先進技術(shù),代表著中國光伏當(dāng)前最先進的技術(shù)水準和制造工藝。
在組件制造技術(shù)上,天合光能的至尊系列組件融合了無損切割、高密度封裝、MBB等多項前瞻性技術(shù),在高功率、高效率和高可靠性方面明顯領(lǐng)先于同類產(chǎn)品。
首次引進無損切割技術(shù)
天合光能在業(yè)內(nèi)率先大規(guī)模應(yīng)用了低溫?zé)o損切割技術(shù)。該技術(shù)利用熱應(yīng)力驅(qū)動,結(jié)合熱脹冷縮原理,使得電池切割表面十分光滑,無微裂紋。
低電壓、高串功率設(shè)計
至尊600W+、550W系列組件采用低電壓、高串功率的創(chuàng)新型版型設(shè)計。此種設(shè)計可以有效降低組串?dāng)?shù)量,對應(yīng)的支架等機械連接、直流電纜、匯流箱等電器連接都能夠得到有效節(jié)省,系統(tǒng)成本大幅降低,從而為客戶帶來更多價值。同時,疊焊機設(shè)備已成功集成特殊跳線高精度擺放及跳線自動焊接功能。
多主柵毫米級定位技術(shù)
天合光能是國內(nèi)率先研發(fā)并實現(xiàn)MBB技術(shù)產(chǎn)業(yè)化的公司。MBB組件運用精準定位焊接方案,實現(xiàn)毫米級精確定位;使用圓形焊帶,提升了焊帶區(qū)域的光學(xué)二次利用,功率較5BB組件可提升5W以上,從而讓至尊組件的轉(zhuǎn)化效率可最大提升0.3%之多。
多種創(chuàng)新技術(shù)的結(jié)合使得天合光能的210組件兼具高效率、高功率、高可靠性能和系統(tǒng)端BOS、LCOE成本顯著降低的特點。
度自動化,高效產(chǎn)能
在超級工廠現(xiàn)場,超級智能無處不在。在天合光能至尊組件的生產(chǎn)過程中,有著完整的自動化設(shè)備。全新的焊接機能以每小時4000片左右的速度進行焊接,是目前全行業(yè)最快的設(shè)備。層壓機無論是省電還是本身的生產(chǎn)速度都已非常領(lǐng)先。210超級工廠通過基于人工智能技術(shù)的全自動視覺檢驗的設(shè)備,可直接檢測產(chǎn)品的瑕疵情況,有效提升檢測效率,提升產(chǎn)品良率。
相比以往的車間,天合光能的全自動化車間每GW減少了約25%的工作人員。這比目前的166或者158工廠人工使用量有大幅度地削減,人工成本也將得到有效降低。
基于高度智能化和先進性,210工廠生產(chǎn)效率持續(xù)提升,檢測效率和產(chǎn)品良率領(lǐng)先行業(yè),確保了產(chǎn)品高質(zhì)量產(chǎn)出和資源最大化利用。而且,由于210組件本身具有的超高功率特性,產(chǎn)線效率大幅提升。
On December 9th, 2020, Trina Solar Yiwu 210 Gigafactory unveiled its mysterious unveiling. It must be said that domestic factories are getting more and more publicity, looking high and high: at present, Trina Solar has built three major 210 Gigafactories in Yiwu, Zhejiang, Suqian, Jiangsu and Yancheng, Jiangsu. By the end of 2020, the production capacity of Trina 210 modules will exceed 22GW, and by 2021 it will exceed 50GW globally.Today, let's explore the secrets inside the Trina 210 Gigafactory, which is the powerhouse of China's PV industry. The Heguang Yiwu 210 Gigafactory project is progressing rapidly, with the infrastructure completed and equipment introduced in just 112 days. On July 29, 2020, yiwu, trina solar production base for a period of 4 gw components production and second phase 4 gw ceremony held, this is the superposition of the world's first 210 mm size wafers, cells, and a number of innovative technology such as component of high power components large-scale production base, production base is an important milestone in the history of the development of trina solar, also represents the development of the industry to new heights. In addition to Yiwu, Trina Solar has also built 210 gigaplants in Suqian.Suqian 210 component factory has a total layout of 12GW. The first and second phase projects have been put into operation normally. The third phase is in rapid progress, and the civil works will be completed by the end of 2020, with mass production in the first quarter of 2021. Trina Solar's overseas 210 Gigafactory project is also in full preparation
The 210 Gigaplant contains a large number of advanced technologies carefully developed and stored by Trina Solar for many years, and represents the most advanced technology level and manufacturing process of China's current photovoltaic industry.
In terms of component manufacturing technology, Trina Solar's Superior series of components combine a number of forward-looking technologies such as lossless cutting, high density packaging and MBB, which are significantly ahead of similar products in terms of high power, high efficiency and high reliability.
The picture
Nondestructive cutting technology was introduced for the first time
Trina Solar pioneered the large-scale application of low-temperature nondestructive cutting technology in the industry.The technology is driven by thermal stress, combined with the principle of thermal expansion and cold contraction, so that the cutting surface of the battery is very smooth, without micro-cracks.
The picture
Low voltage, high series power design
Supreme 600W+, 550W series components using low voltage, high series power of innovative version of the design.This design can effectively reduce the number of group series, the corresponding mechanical connections such as bracket, DC cable, bus box and other electrical connections can be effectively saved, the system cost is significantly reduced, thus bringing more value to customers. At the same time, the stack welding machine has successfully integrated the function of high precision placement of special jumper and automatic welding of jumper.
The picture
Multi-gate millimeter level positioning technology
Trina Solar is the first company to develop and realize MBB technology industrialization in China.MBB components use precise positioning welding scheme to achieve millimeter-level precise positioning; The circular solder belt improves the optical reutilization of the solder belt area, and the power can be increased by more than 5W compared with the 5BB component, so that the conversion efficiency of the supreme component can be increased by as much as 0.3%.
A combination of innovative technologies enables Trina Solar's 210 modules to provide high efficiency, high power, high reliability and significantly lower cost of system BOS and LCOE.
Degree of automation, efficient production capacity
At the Gigafactory site, super-intelligence is everywhere.In the production process of Trina Solar Supremacy Module, there is a complete automation equipment. The new welding machine can weld at a speed of about 4000 pieces per hour, which is the fastest equipment in the industry.Laminating machine whether it is power saving or its own production speed has been very leading. 210 Gigafactory can directly detect defects of products through automatic visual inspection equipment based on artificial intelligence technology, effectively improving detection efficiency and product yield.
Trina Solar's fully automated workshop has approximately 25% fewer staff per GW than previous workshops.This is a significant reduction from the current labor usage of 166 or 158 plants, and labor costs will be effectively reduced.
Based on highly intelligent and advanced technology, the 210 plant continues to improve production efficiency and lead the industry in testing efficiency and product quality, ensuring high quality product output and maximum utilization of resources. Moreover, production line efficiency is greatly improved due to the ultra-high power characteristics of the 210 component itself.
全國服務(wù)熱線
13215150267